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How to choose a GPU cooling solution for AI workloads? Expert Guide

Introduction

With the rapid development of artificial intelligence technology, GPUs have become the core hardware for AI training and reasoning. However, high-performance GPUs generate a lot of heat under AI workloads, and choosing the right cooling solution is crucial to ensure system performance, stability, and lifespan. This article will provide you with a professional guide to help you choose the most suitable GPU cooling solution for AI workloads.

1. Understand the unique requirements of AI workloads for GPU cooling

Artificial intelligence workloads, especially deep learning training and large-scale reasoning, have very different requirements for GPU cooling than traditional workloads. Understanding these unique requirements is the first step in selecting the right cooling solution.

The Problem: AI workloads present unprecedented challenges to GPU cooling systems.

Consider this scenario: In traditional graphics rendering or gaming applications, GPU usage is often intermittent, with fluctuating load levels. During AI training, GPUs may be operating at near 100% utilization for days or even weeks, generating maximum heat continuously.

This is where it gets really critical: The sustained, high-intensity nature of AI workloads necessitates that cooling systems be able to operate reliably for long periods of time without risk of performance degradation or failure.

The Exacerbation: If cooling is inadequate, the consequences can be severe.

Excessive temperatures not only lead to performance degradation (via thermal throttling mechanisms), but also to increased hardware failure rates. Studies have shown that for every 10°C increase in the temperature of electronic devices, failure rates double. For AI training clusters that cost thousands or even millions of dollars, this risk is unacceptable.

More concerning, temperature fluctuations can lead to training instability, potentially introducing hard-to-diagnose errors or affecting model convergence. In the worst case, a cooling failure could permanently damage an expensive GPU.

Solution: Understand the unique cooling requirements of AI workloads and choose solutions designed for these challenges.

Cooling characteristics of AI workloads

AI workloads have several key differences from traditional GPU applications:

  1. Sustained high load:
  • AI training often runs GPUs at nearly 100% utilization
  • Training sessions can last for days, weeks, or even months
  • Cooling systems must be able to handle sustained maximum heat output
  1. High thermal density:
  • Modern AI GPUs (such as NVIDIA H100, A100, or AMD MI300) have TDPs of up to 400-700 watts
  • Multi-GPU systems may integrate 8 or more GPUs in a single server
  • Total heat output for a single 2U server may exceed 5-6kW
  1. High thermal stability requirements:
  • AI training is particularly sensitive to temperature fluctuations
  • Stable temperatures help ensure consistent and repeatable training results
  • Avoiding the impact of thermal throttling on performance is critical

Comparison of cooling requirements for AI workloads and traditional GPU applications

FeaturesTraditional GPU applicationsAI workloadsImpact
Usage patternsIntermittent/variableContinuous high loadNo downtime for cooling system
Running timeHoursDays/weeksLong-term stability required
Power densityMediumVery highNeed for higher cooling efficiency
Temperature sensitivityMediumHighNeed for precise temperature control
Failure costMediumVery highNeed for high reliability

Cooling requirements for different AI application scenarios

Different types of AI applications have different requirements for cooling:

  1. Large-scale training clusters:
  • Highest cooling requirements
  • Typically require liquid cooling or advanced air cooling solutions
  • System-level cooling approach, not individual GPU cooling
  1. Inference servers:
  • Loads may vary more
  • Cooling requirements are medium to high
  • Energy efficiency and noise may be important considerations
  1. Edge AI devices:
  • Space and power constraints
  • Compact but efficient cooling solutions may be required
  • Environmental conditions vary greatly, requiring an adaptable cooling system

But here’s an interesting phenomenon: as the scale of AI models continues to grow, even inference workloads are beginning to exhibit similar cooling characteristics to training. For example, a server running large language model (LLM) inference may require multiple high-performance GPUs to run continuously, with cooling requirements close to those of a training cluster.

2. Evaluate different types of GPU cooling solutions

When choosing a cooling solution for AI workloads, it is critical to understand the pros and cons of the various available technologies. From traditional air cooling to advanced liquid cooling systems, each method has its applicable scenarios.

Problem: Different cooling technologies have their own advantages and disadvantages, and improper selection may result in insufficient performance or excessive costs.

When planning an AI system, the choice of cooling technology not only affects performance and reliability, but also directly affects capital expenditures, operating costs, and scalability. The wrong choice may result in system performance degradation or even require expensive upgrades or modifications.

Exacerbation: As the power density of AI GPUs continues to increase, traditional cooling methods are approaching their physical limits.

More worryingly, the performance gap between different cooling technologies is amplified in high-density AI environments. For example, in low-density deployments, the performance difference between air-cooled and liquid-cooled systems may not be obvious, but in high-density AI clusters, this difference may become a decisive factor.

Solution: Comprehensively understand the characteristics of various cooling technologies and choose the most appropriate solution based on specific needs:

Air Cooling Solutions

Air cooling remains the most common GPU cooling method, especially in small deployments and single-GPU workstations:

  1. Passive heat sink:
  • Uses only a metal heat sink (usually aluminum or copper)
  • Relies on natural convection or system fans
  • Suitable for low-power GPUs or to assist other cooling methods
  1. Active air cooling:
  • Heat sink with dedicated fans
  • Can handle medium to high-power GPUs
  • Is standard for most commercial GPUs
  1. Advanced air cooling:
  • Large heat sink with multiple high-performance fans
  • Heat pipe or vapor chamber technology to enhance thermal conduction
  • Can handle high-end consumer and entry-level professional GPUs

Here’s where things get interesting: While air cooling technologies are constantly innovating, they face physical limits. The thermal capacity and flow characteristics of air limit the heat density that air cooling systems can effectively handle. For the latest generation of AI GPUs (such as NVIDIA H100 or AMD MI300), traditional air cooling may no longer be enough to maintain optimal performance under sustained high loads.

Liquid Cooling Solutions

Liquid cooling systems use the high heat capacity of liquid (about 3500-4000 times that of air) to provide more efficient heat dissipation:

  1. Closed Loop Liquid Cooling (AIO):
  • Pre-filled, sealed liquid cooling system
  • Includes water block, pump, radiator and fan
  • Easy installation and low maintenance requirements
  • Suitable for single GPU or small multi-GPU systems
  1. Customized Water Cooling Loop:
  • Customizable open loop system
  • Components include water block, pump, water tank, radiator and pipes
  • Provides maximum cooling capacity and flexibility
  • Suitable for high-performance workstations and small servers
  1. Direct Liquid Cooling (Cold Plate):
  • Coolant directly contacts the GPU
  • Commonly used in data centers and large AI clusters
  • Can handle extremely high-density deployments
  • Requires dedicated infrastructure support

GPU Cooling Solution Comparison

TechnologyCooling CapacityNoise LevelInstallation ComplexityMaintenance RequirementsCostApplicable scenarios
Passive radiatorLowNoneLowLowLowLow-power GPU
Active air coolingMediumMedium-highLowLowLow-mediumConsumer GPU
Advanced air coolingMedium-highHighMediumLowMediumHigh-end consumer/entry-level professional GPU
Closed-loop liquid coolingHighLow-mediumMediumLowMedium-highWorkstation/small server
Customized water coolingVery highLowHighHighHigh-performance workstation
Direct liquid coolingVery highVery lowVery highMediumVery highData center/AI cluster

Immersion Cooling

Immersion cooling represents the cutting edge of thermal technology and is particularly well suited for large-scale AI deployments:

  1. Single-phase immersion cooling:
  • GPUs are completely immersed in a non-conductive coolant
  • Coolant removes heat through natural convection or forced circulation
  • Provides superior cooling performance and temperature uniformity
  • Suitable for high-density AI training clusters
  1. Two-phase immersion cooling:
  • Uses a low-boiling point coolant that evaporates as it absorbs heat
  • Vapor rises to the condenser and condenses back into the pool
  • Provides the highest cooling efficiency with virtually no temperature gradients
  • Suitable for the highest density AI computing clusters

Ready for the exciting part? Immersion cooling not only provides superior thermal performance, but also significantly reduces energy consumption. Studies have shown that immersion cooling can reduce total energy consumption by up to 45% while supporting higher computing density compared to traditional air-cooled systems. This makes it an increasingly popular choice for large-scale AI deployments, despite the higher initial investment and implementation complexity.

3. Key Considerations for Selecting a Cooling Solution

Selecting a GPU cooling solution that is appropriate for AI workloads requires consideration of multiple factors, including technical, economic, and operational considerations.

Problem: When selecting a cooling solution, focusing solely on cooling capacity while ignoring other factors can lead to suboptimal decisions.

When evaluating cooling options, many organizations focus too much on initial purchase cost or pure cooling capacity while ignoring total cost of ownership, scalability, noise, and other key factors. This one-sided approach can lead to long-term problems and higher total costs.

Exacerbation: As AI systems increase in size and complexity, the cost of making the wrong decision also rises.

More worryingly, the choice of cooling solution affects multiple aspects of the system, from performance and reliability to energy costs and space requirements. The wrong choice can lead to a chain reaction that affects the efficiency and viability of the entire AI infrastructure.

Solution: Adopt a comprehensive evaluation framework that considers all relevant factors:

Technical Performance Considerations

When evaluating the technical performance of a cooling solution, the following key metrics need to be considered:

  1. Cooling Capacity:
  • Ability to handle the maximum thermal output of the target GPU
  • Provide sufficient thermal headroom to handle peak loads
  • Maintain stable performance under sustained high loads
  1. Temperature Control Accuracy:
  • Maintain stable GPU temperature with minimal fluctuations
  • Avoid hot spots
  • Provide accurate temperature monitoring and control
  1. Noise Level:
  • Acceptability in the work environment
  • Noise characteristics during long-term operation
  • Noise fluctuations when load changes

Here’s a key point: For AI workloads, the sustained performance of the cooling solution is more important than peak performance. A system that can handle high thermal loads for a short period of time but cannot sustain it for a long time is not suitable for AI training.

Cooling requirements for AI deployments of different sizes

Deployment sizeTypical number of GPUsTotal heat loadRecommended cooling technology
Single GPU workstation1300-450WAdvanced air cooling or closed-loop liquid cooling
Multi-GPU workstation2-4600-1800WClosed-loop liquid cooling or custom water cooling
Small servers4-81.2-3.6kWCustom water cooling or direct liquid cooling
Medium cluster16-644.8-28.8kWDirect liquid cooling
Large cluster64+19.2kW+Direct liquid cooling or immersion cooling

Economic and Operational Considerations

The economics of a cooling solution are reflected not only in the initial cost, but also in the long-term operational impact:

  1. Total Cost of Ownership (TCO):
  • Initial purchase and installation costs
  • Energy costs (including the cooling system itself and the impact on overall energy efficiency)
  • Maintenance and replacement costs
  • Impact on hardware lifespan
  1. Space Efficiency:
  • Physical size of the cooling solution
  • Impact on system density
  • Facility space requirements and associated costs
  1. Scalability:
  • Ability to support future GPU upgrades
  • Path to scale to more GPUs
  • Compatibility with existing infrastructure

But wait, there’s more: efficient cooling solutions are more than just cost centers, they can also create value. Advanced cooling technologies can provide a significant return on investment by reducing energy consumption, extending hardware lifespan, and increasing compute density. For example, in a large AI cluster, efficient cooling can potentially save hundreds of thousands of dollars per year in energy costs and hardware replacement.

Implementation and Maintenance Considerations

The complexity of implementation and long-term maintenance is also a key consideration when selecting a cooling solution:

  1. Installation Complexity:
  • Required expertise and tools
  • Installation time and potential downtime
  • Difficulty integrating with existing systems
  1. Maintenance Needs:
  • Frequency and complexity of scheduled maintenance
  • Parts availability and difficulty of replacement
  • Need for monitoring and management systems
  1. Reliability and Risk:
  • Failure modes and potential impacts
  • Redundancy and fail-safe features
  • Vendor support and warranty terms

Want to know the best part? While more advanced cooling solutions, such as liquid cooling and immersion cooling, are more complex to implement initially, they generally offer higher long-term reliability and lower maintenance requirements. For example, immersion cooling systems eliminate fans as a major point of failure, potentially significantly reducing long-term maintenance requirements and failure rates.

4. Cooling Strategies for Different Scale AI Deployments

Different scale AI deployments require different cooling strategies. From single-GPU workstations to large training clusters, the best solution will change with scale and needs.

Problem: Cooling requirements and optimal solutions change significantly as the scale of AI deployments increases.

Cooling strategies for single-GPU workstations are completely different from large AI training clusters. Simply scaling up small-scale solutions is generally not an effective approach for large-scale deployments.

Exacerbation: The challenges of increasing scale are not just linear, but exponential.

More worryingly, issues such as heat concentration, airflow management, and system integration become increasingly complex as scale increases. Cooling strategies that do not consider these factors may completely fail in large-scale deployments.

Solution: Adopt appropriate cooling strategies based on the scale of deployment:

Single GPU and Small Multi-GPU Workstations

For individual researchers, small labs or startups, single GPU or small multi-GPU systems are common choices:

  1. Single GPU Workstation Cooling Strategy:
  • Advanced air cooling radiators are usually sufficient for most AI GPUs
  • Closed-loop liquid cooling (AIO) provides better performance and lower noise
  • Ensure that the case is well ventilated with adequate intake and exhaust
  • Consider ambient temperature and dust control
  1. 2-4 GPU Workstation Cooling Strategy:
  • Closed-loop liquid cooling or custom water cooling loops are ideal
  • Pay special attention to spacing and airflow between GPUs
  • Consider dedicated workstation chassis designed for multi-GPU configurations
  • Additional system fans or auxiliary cooling may be required

Here is a practical tip: For small systems, investing in a high-quality cooling solution can often improve overall performance more than buying more or faster GPUs. A GPU that runs cooler can sustain higher clock speeds, providing better sustained performance.

Medium-sized AI servers and small clusters

For small enterprises, research labs, or departmental AI projects, medium-sized servers or small clusters are common choices:

  1. Single-server multi-GPU system (4-8 GPUs):
  • Server-grade liquid cooling solutions are preferred
  • Direct liquid cooling (cold plate) is becoming feasible and economical
  • Requires specially designed server chassis and cooling system
  • Consider rack installation and data center environment
  1. Small GPU cluster (16-64 GPUs):
  • Direct liquid cooling is usually the best choice
  • Requires dedicated cooling infrastructure
  • Consider cooling distribution unit (CDU) and heat exchanger
  • Begins to require comprehensive thermal management strategy

Comparison of thermal strategies for AI deployments of different sizes

Deployment typeCooling challengesRecommended strategyKey considerations
Single GPU workstationLocal hot spots, noiseAdvanced air cooling or AIO liquid coolingPerformance, noise, cost
Small multi-GPU workstationGPU-to-GPU heat, system coolingCustom water cooling, multi-AIOSystem integration, airflow management
Multiple GPUs per serverHigh-density heat, sustained loadServer-level liquid coolingReliability, efficiency, noise
Small GPU clusterRack-level thermal management, infrastructureDirect liquid coolingInfrastructure, scalability
Large training clusterFacility-level thermal management, efficiencyDirect liquid cooling or immersionTCO, energy efficiency, density

Large-Scale AI Training Clusters

For large enterprises, cloud providers, or dedicated AI research organizations, large-scale training clusters require a comprehensive cooling strategy:

  1. Large GPU clusters (64+ GPUs):
  • Direct liquid cooling or immersion cooling is necessary
  • Requires purpose-built facilities and infrastructure
  • Comprehensive energy management and heat recovery considerations
  • Advanced monitoring and control systems
  1. Hyperscale AI Infrastructure:
  • Immersion cooling provides the highest density and efficiency
  • Facility design needs to consider cooling from the beginning
  • Customized cooling solutions may be required
  • Sustainability and energy efficiency become key drivers

Ready for the exciting part? In the largest deployments, cooling is no longer a separate system component, but a core consideration in the overall infrastructure design. Leading AI research organizations are designing specialized facilities that tightly integrate compute and cooling to create highly optimized systems. For example, some of the latest AI supercomputers use custom immersion cooling systems capable of supporting over 400kW of compute power in a single rack, 8-10 times that of traditional air-cooled systems.

5. Best Practices for Installation and Maintenance of Cooling Solutions

Even the most advanced cooling solutions will not perform optimally if they are not installed or maintained properly. Following best practices is critical to ensuring long-term reliability and optimal performance.

Issue: Errors in the installation and maintenance of cooling solutions are a common cause of performance issues and failures.

Many organizations invest in high-end cooling technologies only to fail to achieve expected performance due to improper installation or maintenance. These errors can result in increased temperatures, decreased performance, and even hardware damage.

Exacerbation: The high-intensity nature of AI workloads magnifies the impact of installation and maintenance errors.

More concerning, under sustained high loads, even small installation defects or insufficient maintenance can worsen over time, ultimately leading to system failure or severe performance degradation.

Solution: Follow best practices for installing and maintaining your thermal solution:

Installation Best Practices

Regardless of the cooling technology you choose, proper installation is key to ensuring optimal performance:

  1. General Installation Guidelines:
  • Carefully read and follow manufacturer instructions
  • Use high-quality thermal interface material (TIM)
  • Ensure even contact pressure and good surface contact
  • Verify the security of all connections and fixing points
  1. Air Cooling System Installation:
  • Ensure full contact between the heatsink and the GPU core
  • Properly install fans, paying attention to airflow direction
  • Manage chassis airflow to avoid hot air circulation
  • Consider ambient temperature and air intake quality
  1. Liquid Cooling System Installation:
  • Carefully check all connection points for leaks
  • Properly vent the system to eliminate air bubbles
  • Use recommended coolant and additives
  • Test system operation to confirm flow and temperature

Here’s a key point: Investing extra time and attention during installation can avoid future problems and downtime. For example, properly applying thermal paste may seem insignificant, but it can reduce GPU temperatures by 5-10°C, significantly improving performance and reliability.

Maintenance and Monitoring Best Practices

Ongoing maintenance and monitoring are critical to ensure long-term performance of your cooling system:

  1. Regular Maintenance Tasks:
  • Air-cooled systems: Clean heat sinks and fans regularly, check fan bearings
  • Liquid-cooled systems: Check for fluid levels, leaks, and coolant quality, change coolant regularly
  • Immersed systems: Monitor coolant levels and quality, check filters and heat exchangers
  1. Temperature Monitoring:
  • Implement a continuous temperature monitoring system
  • Set appropriate alert thresholds
  • Track long-term temperature trends to identify potential issues
  • Correlate temperature data with performance metrics
  1. Preventive Maintenance:
  • Develop a regular maintenance schedule
  • Identify and resolve issues before they become critical
  • Keep spare parts in stock to reduce downtime
  • Record all maintenance activities and observations

Cooling Solution Maintenance Schedule

System TypeDaily InspectionMonthly MaintenanceQuarterly MaintenanceAnnual Maintenance
Air Cooling SystemTemperature MonitoringDust CheckThorough Cleaning, Fan TestReplace Fan (if Needed)
Closed Loop Liquid CoolingTemperature MonitoringVisual Leak CheckDust Clean RadiatorCheck Pump, Consider Coolant Change
Custom Water CoolingTemperature and LevelCheck Leaks, Clean FiltersWater Quality TestChange Coolant, Check Pump
Direct Liquid CoolingSystem Parameter MonitoringCheck Connections and SealsFilter MaintenanceSystem Flush, Change Coolant
Immersion CoolingLevel and TemperatureCoolant TestHeat Exchanger CheckFilter System Maintenance, Liquid Analysis

Troubleshooting and Optimization

Even with best practices, cooling systems may have problems or require optimization:

  1. Troubleshooting Common Problems:
  • Abnormally high temperatures: check contacts, TIM application, fan/pump operation
  • Performance fluctuations: Look for temperature fluctuations, thermal throttling, or flow issues
  • Increased noise: Check for fan bearings, bubbles, or vibration issues
  • Liquid leaks: Shut down the system immediately, identify the source, and assess the damage
  1. Performance optimization:
  • Fan curve adjustments to balance noise and cooling
  • Flow optimization for liquid cooling systems
  • Environmental condition improvements (temperature, airflow, dust control)
  • Workload scheduling to optimize thermal management

Want to know the best part? Proactive maintenance and monitoring not only prevents problems, but also identifies optimization opportunities. For example, by analyzing temperature data, you may find that specific workload patterns are causing thermal spikes, and can then adjust those workloads or enhance cooling in specific areas to improve overall system performance.

FAQ

Q1: How do I determine what level of GPU cooling is needed for my AI workload?

There are several key factors to consider when determining the level of cooling required for AI workloads: First, evaluate the GPU model you are using and its thermal design power (TDP). The latest AI GPUs such as NVIDIA H100 or AMD MI300 have TDPs as high as 400-700 watts. Second, consider workload characteristics, especially duration and intensity. AI training often requires GPUs to run at close to 100% utilization for a long time, while inference workloads may be more variable. Third, evaluate system configuration, including GPU number and density. The concentrated heat generated by multi-GPU systems requires more powerful cooling solutions. Finally, consider environmental factors such as ambient temperature and facility constraints. In general, if you run continuous AI training workloads, especially on multi-GPU systems, you will most likely need advanced air cooling or liquid cooling solutions. For large-scale deployments (8+ GPUs), direct liquid cooling or immersion cooling is usually necessary.

Q2: What are the specific advantages of liquid-cooled radiators for AI workloads?

Liquid cooling offers several key advantages for AI workloads: First, significantly higher heat dissipation efficiency, with the heat capacity of liquid being approximately 3500-4000 times that of air, enabling liquid cooling systems to more effectively handle the extremely high heat loads generated by AI GPUs; second, better temperature stability, with liquid cooling systems typically maintaining GPU temperatures within a narrower range, reducing thermal throttling and improving training stability; third, lower noise levels, with liquid cooling systems requiring fewer or smaller fans, creating a quieter working environment; fourth, support for higher density deployment, with liquid cooling allowing GPUs to be more closely arranged, increasing computing density; and finally, higher energy efficiency, with liquid cooling systems typically consuming less energy for cooling while allowing GPUs to run at lower temperatures, potentially further reducing energy consumption. These advantages are particularly evident in long-running AI training workloads, making liquid cooling the preferred solution for serious AI work, despite the higher initial cost and complexity.

Q3: What types of AI deployments are suitable for immersion cooling?

Immersion cooling is best suited for large-scale, high-density AI deployments, especially environments with the following characteristics: first, extremely high power density, such as racks containing multiple high-end GPUs with a total power of more than 30-40kW; second, continuous high-intensity workloads, such as large language model training running 24/7; third, an emphasis on energy efficiency and sustainability, immersion cooling can reduce total energy consumption by up to 45%; fourth, space constraints, immersion cooling allows extremely high computing density and reduces floor space; and finally, noise-sensitive environments, immersion systems operate almost noiselessly. Immersion cooling is particularly suitable for hyperscale AI training facilities, dedicated AI research centers, and high-performance computing (HPC) environments. It is less suitable for small deployments, environments with frequent hardware changes, or projects with limited budgets, because it requires specialized infrastructure, a higher initial investment, and changes the way hardware is accessed and maintained.

Q4: How to balance the cost and performance of GPU cooling solutions?

Balancing the cost and performance of GPU cooling solutions requires considering the total cost of ownership (TCO) rather than just focusing on the initial investment: first, evaluate direct costs, including purchase price, installation fees, and maintenance costs over the expected lifetime; second, consider indirect costs and benefits, such as energy savings, extended hardware life, reduced downtime, and improved performance; third, determine performance requirements based on workload characteristics to avoid overinvestment or undercapacity; fourth, consider scalability and choose a solution that can support future growth and hardware upgrades; and finally, evaluate risk costs, including the impact of potential failures, data loss, or training interruptions. For critical AI workloads, investing in more advanced cooling solutions is often justified because the cost of performance degradation or failure can far outweigh the additional investment. For example, in a large training cluster, efficient cooling can save hundreds of thousands of dollars in energy costs and hardware replacement costs each year, making the additional investment in an advanced liquid cooling system payback within 1-2 years.

Q5: How does the cooling solution affect the performance and results of AI training?

The cooling solution has a significant impact on the performance and results of AI training, mainly in the following aspects: First, temperature stability directly affects training consistency. Temperature fluctuations may cause GPU clock speed changes, introduce randomness and affect model convergence; second, thermal throttling prevention. When GPUs reach temperature limits, they automatically reduce performance to prevent damage. Effective heat dissipation can prevent this throttling and maintain maximum computing power; third, hardware life and reliability. Lower operating temperatures can extend GPU life and reduce failure rates, avoiding training interruptions and data loss; fourth, energy efficiency. Better heat dissipation allows GPUs to maintain the same performance at lower power consumption, which may improve overall training efficiency; finally, system noise. Lower noise levels create a better working environment, especially in workstations and small laboratory environments. Studies have shown that optimized heat dissipation can increase AI training throughput by 5-15%, while significantly improving the consistency and repeatability of results, which is particularly important for scientific research and production AI systems.

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