Injection Molding Company

Injection Molding Experts Help You Easily Meet the Production Needs of Complex Plastic Parts

We provide full-process services from mold design to batch injection molding production to meet the high-precision and high-efficiency requirements of multiple industries.

1. Precision and Consistency

Our injection molding services ensure high precision and consistent quality, meeting exact specifications for every product.

2. Cost-Effective Production

High-efficiency processes reduce material waste and production costs, making large-scale manufacturing economical.

3. Versatile Material Options

We offer a wide range of materials, enabling customized injection molding solutions for diverse applications and industries.

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Contact us now for reliable, cost-effective, and precision-driven manufacturing services.

Meaning

What is Precision Injection Molding?

Precision injection molding is an advanced manufacturing process used to produce highly accurate and intricate plastic components with tight tolerances. This technique involves injecting molten plastic into a meticulously designed mold under high pressure, ensuring consistency, repeatability, and minimal material waste. It is ideal for applications requiring complex geometries, fine details, and strict quality standards, such as in the automotive, medical, and electronics industries. Precision injection molding delivers parts with excellent surface finishes, structural integrity, and dimensional accuracy, making it a preferred choice for industries demanding reliability and performance in their plastic components.

Products

High-Quality Injection Molding Solutions for Plastic and Metal

We specialize in precision injection molding materials, offering exceptional plastic and metal injection molding services tailored to meet diverse industrial needs.

Plástico

Metais

What is Plastic Injection Molding

Plastic injection molding is a manufacturing process that produces high-precision plastic parts by injecting molten plastic into a mold. This method is widely used in various industries due to its efficiency, scalability, and ability to create complex shapes with consistent quality. Suitable for mass production, it supports a range of materials to meet specific application needs.

What is Metal Injection Molding

Metal Injection Molding (MIM) is a manufacturing process that combines the precision of plastic injection molding with the strength of metal materials. It involves mixing metal powders with a binder to create a feedstock, which is then injected into molds to form complex shapes. After molding, the binder is removed, and the parts are sintered to achieve high-density and durable components. MIM is ideal for producing small, intricate, and high-performance metal parts efficiently and cost-effectively.

Process

Injection Molding Process

1, Material Preparation: Raw materials, either plastic or metal powders, are prepared and mixed to ensure uniformity.

2, Injection: The material is heated and injected into a precision-designed mold under high pressure.

3, Cooling: The mold is cooled to solidify the material and form the desired shape.

4, Ejection: The finished part is carefully ejected from the mold to avoid damage.

5, Finishing: Final parts are inspected, trimmed, or polished as needed to meet quality standards.

Surface

Injection Mold Surface Finishes

We provide surface finishing in full compliance with SPI standards (A/B/C/D). From high-gloss finishes (Grade A) to matte textures (Grade D), our options ensure the perfect look and feel for your injection molding parts. Each finish is achieved through precise polishing and inspection to meet your aesthetic and functional requirements.

SPI A

Finishing Look: High Gloss
SPI Finish Grades: SPI A1, A2, A3
Surface Roughness Ra (μm):
SPIA1: 0.012 to 0.025
SPIA2: 0.012 to 0.025
SPIA3: 0.05 to 0.10

SPI B

Finishing Look: Semi Gloss
SPI Finish Grades: SPI B1, B2, B3
Surface Roughness Ra (μm):
SPI B1: 0.05 to 0.10
SPI B2: 0.10 to 0.15
SPI B3: 0.28 to 0.32

SPI C

Finishing Look: Low Gloss
SPI Finish Grades: SPI C1, C2, C3
Surface Roughness Ra (μm):
SPI C1: 0.35 to 0.40
SPI C2: 0.45 to 0.55
SPI C3: 0.63 to 0.70

SPI D

Finishing Look: Matte
SPI Finish Grades: SPI D1, D2, D3Surface Roughness Ra (μm):
SPI D1: 0.80 to 1.00
SPI D2: 1.00 to 2.80​
SPI D3: 3.20 to 18.0

Capacidades

Precision Injection Molding Capabilities

We offer comprehensive injection molding services, including expert injection molding design to ensure precision and efficiency. Our prototype injection molding allows for rapid testing and validation of your concepts. Additionally, we provide high-quality injection molding tooling, ensuring durable molds for consistent production results.

Standards


Maximum Part Size: 1200×1000×500 mm
Manimum Part Size: 5×5×5 mm
Part to Part Repeatability: +/- 0.1 mm
Mold Cavities: Single-cavity molds, multi-cavity molds, family molds
Available Mold Types: Steel and aluminum molds. Production levels below 1000, 5000, 30000, and over 100000 uses
Mold Cavity Tolerances: +/- 0.02 mm
Secondary Operations: Mold texturing, pad printing, laser engraving, threaded inserts, and basic assembly
Undercuts: Y-type, L-type undercuts
Wall Thickness: 0.5 mm to 5 mm
Draft: 0.5° to 2°
Ribs/Gussets: 0.5 mm to 3 mm thick
Bosses: Diameter 3 mm to 10 mm
Lead Time: Most orders can be completed within 15 working days

Video

How Are Your Injection Molding Products Made?

Uncover the secrets behind precision injection molding—watch the step-by-step process that ensures top-quality results for your business.

Perguntas frequentes

Top 6 Frequently Asked Questions About Injection Molding

1.What materials can be used in injection molding?

Injection molding supports a wide range of materials, including various plastics like ABS, polycarbonate, and polypropylene, as well as metals through metal injection molding (MIM). The material choice depends on the desired properties and application of the final product.

2.How does the injection molding process work?

The process involves melting the chosen material and injecting it into a precision-designed mold under high pressure. Once the material cools and solidifies, the mold opens to release the finished part. This method enables the efficient production of complex shapes with consistent quality.

3.What are the benefits of prototype injection molding?

Prototype injection molding allows for the creation of functional samples before mass production. It helps identify design flaws, test material performance, and make necessary adjustments, ultimately saving time and reducing costs in the development process.

4.How long does it take to produce injection molding tooling?

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5.What factors influence the cost of injection molding?

Several factors affect the cost, including the complexity of the part design, type of material used, production volume, and quality of the mold tooling. Optimizing the design for manufacturability and selecting appropriate materials can help manage and reduce overall costs.

6.Can injection molding be used for low-volume production?

Yes, injection molding is suitable for low-volume production, especially when utilizing cost-effective tooling options like aluminum molds. It's an excellent choice for producing high-quality, detailed parts even in smaller quantities.

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Economize custos sem comprometer a qualidade – Soluções de usinagem personalizadas!

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Faça parceria com um fornecedor confiável para peças de precisão. Pergunte agora por preços competitivos e entrega rápida!

Economize custos sem comprometer a qualidade – Soluções de usinagem personalizadas!

Peça um orçamento hoje mesmo!

Faça parceria com um fornecedor confiável para peças de precisão. Pergunte agora por preços competitivos e entrega rápida!